Author name: Stan

OEM projects demand perfect parts, but casting defects1 create costly delays. You worry about high scrap rates2, missed deadlines, and quality issues that put your entire project at risk. Optimizing OEM casting involves a systematic approach. It starts with early design analysis (DFM) and mold flow simulation, moves to precision process control on the factory […]

Engineers are constantly pushed to make cars lighter and more efficient. Traditional heavy materials limit performance, so they need a better solution. Aluminum casting is the answer for modern vehicles. The two primary reasons are its lightweight nature, which boosts fuel efficiency and EV range, and its excellent design flexibility. The casting process allows for

An ungrounded motor housing in an EV is a ticking time bomb. It creates hidden electrical dangers that can lead to catastrophic failures, putting both people and expensive components at risk. Failing to ground an aluminum electric motor housing creates severe safety risks, including electric shock, short circuits, and fires. It also causes electromagnetic interference

Your components need to be stronger and lighter, but standard alloys can’t meet the specs. This puts your project timeline and budget at risk of failure. AlSi10MgFe is a versatile aluminum alloy known for its excellent castability, good mechanical strength, and corrosion resistance. Its specific composition, particularly the balance of silicon, magnesium, and controlled iron,

Your EV components keep failing air leakage tests, delaying projects and creating tension. Finding the root cause is a frustrating hunt, often ending in a blame game between departments. The most common reasons for air leakage in aluminum die casting1s are gas porosity2, cold shuts3, cracks, machining damage4, poor flatness5, bad mold venting6, and improper