Automotive-Grade
Quality Control & Inspection

We do not rely on guesswork or visual checks. Operating strictly under IATF 16949, our independent QA facility provides the objective raw data, GD&T verification, and PPAP Level 3 documentation required by global Tier 1 suppliers.

IATF 16949:2016

VDA 6.3

PPAP Level 3

ISO 9001:2015

Quality Engineered from Day One

True quality is built into the manufacturing process, not just inspected at the end. We utilize the APQP framework to identify and eliminate risks before tooling even begins.

APQP & DFM

Advanced Product Quality Planning. We run Moldflow simulations and design reviews to identify porosity risks and optimize draft angles before cutting steel.

PFMEA & Control Plan

Process Failure Mode and Effects Analysis. We map out potential failure points in casting and CNC, establishing a rigid Control Plan (CP) for every station.

Inline Monitoring

Real-time injection curve monitoring on HPDC machines, automated CNC tool-wear detection, and 100% inline air-decay leak testing for fluid components.

PPAP Submission

Production Part Approval Process. Delivering comprehensive Level 3 documentation, including dimensional results, material certs, and capability studies (Cpk/Ppk).

Independent Inspection Laboratory

Fully equipped to validate material chemistry, internal structural integrity, and micron-level geometric tolerances.

Coordinate Measuring (CMM)

Utilizing Zeiss CMM equipment to verify strict GD&T profiles, including coaxiality, flatness, and true position on critical machined features.

Precision up to ±0.005mm

X-Ray Flaw Detection

Non-destructive testing (NDT) to inspect the internal cross-section of structural parts, ensuring absolute freedom from critical voids, shrinkage, and cold shuts.

Internal Integrity Check

Spectrometer Analysis

Verifying the precise chemical composition of raw aluminum ingots and holding furnaces before every melt, ensuring strict alloy compliance (e.g., AlSi10MnMg).

Material Chemistry Check

Air-Decay Leak Testing

Automated inline testing stations for liquid-cooled housings and sealed enclosures to guarantee fluid and gas-tight integrity prior to final assembly.

IP67 / IP68 Preparation

Mechanical Testing

Destructive testing lab equipped to measure tensile strength, yield strength, and elongation percentage for load-bearing structural components.

Tensile & Yield Validation

Technical Cleanliness

Particle extraction and gravimetric analysis lab to ensure parts are free from machining burrs and debris, meeting strict European automotive standards.

VDA 19 / ISO 16232

Absolute Traceability & Compliance

From raw aluminum ingots to the final CNC-machined component, every part is laser-marked or stamped with a unique QR code/batch number. If a field issue occurs, we can trace the exact casting parameters, material lot, and CNC operator within minutes.

IATF

16949:2016