Electric Vehicle (EV) Die Casting Components

High-integrity aluminum enclosures and housings for modern electric vehicle architectures. Optimizing thermal management, EMI shielding, and IP67+ sealing through advanced Vacuum HPDC and Friction Stir Welding (FSW).

Motor Controller Housing

Material: AlSi10MnMg / ADC12

Core Feature: Integrated Cooling Channels

Sealing: IP67 Verified

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Drive Motor Housing

Material: A380 / A356

Core Feature: Stator Press-Fit Tolerance

Process: Vacuum HPDC + 5-Axis CNC

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PDU Housing

Application: Power Distribution Unit

Core Feature: Thin-wall & EMI Shielding

Joining: Friction Stir Welding (FSW)

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DC-DC Converter Housing

Material: High Thermal Conductivity Al

Core Feature: Heat Dissipation Fins

Tolerance: ±0.02mm CNC Machined

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EV Battery Case (Tray)

Material: AlSi10MnMg (Crash-resistant)

Core Feature: Large Format Structural

Testing: 100% X-Ray Inspected

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EV Battery Pack Housing

Material: A380 / ADC12

Core Feature: Gas-Tight Sealing Grooves

Assembly: Helium Leak Tested

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Don't see your exact EV component?

We specialize in custom structural and thermal aluminum die casting. Send us your CAD for a strict evaluation of manufacturability, porosity risks, and cost optimization.

  • Email: [email protected]
  • Tel: +86 18033163576
  • Address: NO.38 Duanzhou 3rd Road, Zhaoqing, Guangdong, China