Automotive Die Casting Solutions

Custom Auto Parts Die Casting Manufacturer

Engineering-driven aluminum die casting for powertrain, structural, and modern EV architectures. Delivering tight-tolerance, leak-proof components with strict IATF 16949 traceability for global Tier 1 & Tier 2 suppliers.

What types of automotive parts are we able to manufacture?

Our production facilities allow us to handle a range of technical specifications for automotive parts. Examples of what we can produce include:

EMP TECH

Precision Automotive Die Casting & Custom Manufacturing

As a trusted OEM partner for global automotive brands and Tier 2 suppliers, EMP Tech specializes in high-precision automotive die casting solutions. With decades of advanced engineering expertise in aluminum alloy processing, we provide custom auto parts casting services designed to meet the rigorous demands of the modern automotive industry.

Proven by Project

Success Case: Power Distribution Unit (PDU) Housings

Application

Electric Vehicle

Material

Al Alloy 43400

Machine Capacity

1,000 Ton

Annual Volume

100,000 Sets

Step 00: Engineering & DFM

Mold Flow Simulation

Proactive Moldflow simulation to optimize gating systems and porosity control, preventing flow marks before cutting steel.

✓ Optimized for 43400 Alloy Characteristics

STEP 01

Melting & Degassing

Precise alloy chemistry control with automated rotary degassing to eliminate hydrogen porosity.

STEP 02

Vacuum HPDC

1000T cell with real-time injection curve monitoring for dense, high-strength forming.

STEP 03

Automated Trimming

Robotic flash removal and precision overflow trimming to maintain consistent part contours.

STEP 04

5-Axis CNC Machining

Single-setup machining for critical sealing faces, O-ring grooves, and strict bearing coaxiality.

STEP 05

Technical Cleanliness

Ultrasonic washing system adhering to strict VDA 19 / ISO 16232 particle limits.

STEP 06

Inline Leak Testing

100% automated air-decay testing to guarantee absolute fluid and gas-tight sealing.

STEP 07

CMM & QA

Zeiss CMM dimensional verification supported by PPAP Level 3 documentation.

STEP 08

Global Logistics

Secure automotive-grade packaging with VMI (Vendor Managed Inventory) solutions.

Trusted by Global Customers

Get Quote & Free DFM

Upload your CAD. Get pricing and engineering feedback within 24 hours.

Free DFM Analysis

Upload your 3D models (STEP/IGES). Our tooling engineers will review draft angles, wall thicknesses, and porosity risks to optimize your design for mass production.