Electric Vehicle Controller Housing or PDU (Power Distribution Unit) housing is a crucial component of Electric Vehicles that helps regulate the distribution of electrical power from high-voltage batteries to various electrical components of the vehicle. The housing is made of die-cast aluminum and is highly durable and resistant to corrosion and other environmental factors. With advancements in technology, the housing has become more compact and efficient, allowing for greater flexibility in design. Customization of the housing through rapid prototyping and flexible machining is becoming increasingly important to meet specific customer requirements. Overall, the PDU housing plays a vital role in ensuring the safety and reliability of EVs.
Material | Aluminum Alloy ENAC 43400 / AlSi10MgFe / ADC12 |
Processing/Services | Design and Tooling - Aluminum Die Casting - Deburring - CNC Machining -Full Inspection- Cleaning - Leakage Test - Final Inspection and Packing-Delivery |
Certification | IATF16949, ISO9001, ISO14001, ROHS certification of all aluminum die casting parts |
Die Casting Machine | 1000T-3000T |
Inspection Equipment | Leakage Test, X-ray, Ultrasonic cleaning, Mechanical Properties, Full Dimension Inspection so on. |
Annual Capacity | 100,000 pcs |
Application | BUS PDU, PRIVATE CAR PDU, TRUCK PDU, HIGH VOLTAGE AND CURRENTJUNCTION UNIT (IPU),BATTERY CHARGE-DISCHARGE PROCTECTION UNIT(BDU) |
PPAP Standard | PPAP Level 3 |
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| 1600T die casting machine | 2000T die casting machine |
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| 3050T die casting machine | 3000T die casting machine |
Raw material - Die casting - Deburring - Shot Blasting - CNC Machining -Leakage Test - Cleaning - Full inspection - Packing - Delivery
1. Leakage Test Video Leakage test pressure: 1.5bar Test Time: 15s | 2. Cleanliness process video Cleaning standard per VDA 19.1 |
Full-experienced R&D Team. Quick feedback and accurate assessment is available with a group of professional engineers who owned over 8 years' experience within EV products.
Prompt Molding and Sampling time less than 60 days, to catch up with your product development and make your clients happy.
Reliable product quality, more than 100 sets of advanced automatic production facilities invested, providing customers products with high quality and competitive price.
One-stop service on your projects, such as tool design and manufacture, Die Casting, CNC Machining, Leakage test.
We are committed to excellent service, a well-trained after-sale team support customers and provide professional advice and help.
1. PPAP process
The Production Part Approval Process (PPAP) verifies that the supplier understands all customer engineering design specifications and requirements and that the process is capable of consistently producing products meeting those requirements during an actual production run at the quoted production rate, especially in the automotive industry. EMP complies with PPAP level 3 of the parts to ensure quality and production.
Factory tour of cooperated automotive projects, such as Daimler, Continental, Mitsuba, etc.
NO.38 Duanzhou 3rd Road, Zhaoqing(526060), Guangdong, China
